Manifold water separator super channel cleaning machine
产品优势
Gas-Liquid Pulse Cleaning
Utilizes gas-liquid pulse disturbance to dislodge particles and machining residues from internal walls.
Bidirectional Alternating Flow
Automatically switches flow direction to minimize blind spots and flow-path dead zones.
Online Water Quality Monitoring
Real-time monitoring of conductivity, pH, and outlet particle count.
Multi-Stage Filtration
Combines upstream coarse filtration with terminal precision filtration to continuously purify the cleaning medium.
Independent Multi-Station
Each station operates independently without mutual waiting, ideal for flexible production lines.
Closed-Loop Determination
Customizable cleanliness thresholds with out-of-spec alarms and automatic cleaning report generation.
技术参数
| Equipment Name | Manifold Flow-Channel Cleaning Machine |
| Applicable Workpieces | Liquid Cooling Manifolds, Flow Distribution & Collection Assemblies, Water Cooling Distributors |
| Power Supply | AC380V, 3-Phase, 5-Wire |
| Operating Environment | Standard Workshop 10~35℃, Constant Temperature & Dust-Free Requirements |
| Flow Rate | Flow Range 20 L/min ~ 120 L/min, Accuracy ±2% F.S. |
| Pressure Adjustment | Air Blowing Pressure 0.1–0.6 MPa Adjustable; Water Pressure 0.1–0.8 MPa Adjustable |
| Channel Configuration | 4 Flushing Channels, Each Independently Controlled |
| Water Quality Sensor Specs | pH Accuracy ±0.02; Conductivity Display Resolution 0.1, Accuracy Class 2.0 |
| pH Detection Method | Tank Sampling Detection |
| Cleaning Modes | Open-Bath Ultrasonic followed by Bidirectional Backflush & Pulse |
| Tank Temperature Control | Room Temperature ~ 70℃, Temperature Control Accuracy ±2℃ |
| Online Particle Detection | Equipped with Online Particle Size Detection |
| Equipment Self-Cleanliness | Metal Particles ≤ 50 μm, Non-Metal Particles ≤ 150 μm |
| Tank Structure & Material | Funnel-Shaped Tank Bottom with ≥300 Mesh Filter Basket; Bottom Drain Valve; Acid/Alkali Resistant, High-Temperature Resistant, Corrosion-Proof Material; Easy Filter Replacement |
| Safety Protection | Electrical Control System with Interlock, Protection & Alarm Functions; Emergency Stop Button Equipped |
| IT Integration | Hardware & Software Support for MES Data Upload, Data Exchange with Station Poka-Yoke Systems, with Accompanying Software Development |
| Dimensions | L×W×H: 8700×2400×2300 mm |
* 以上参数为标准机型配置，其他特殊需求可定制。
适用产品
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Complex Manifolds测试流程
Barcode Scanning & Identification
Workpiece Connection
Pre-Rinse
Gas-Liquid Pulse
Bidirectional Circulation
Particle & Water Quality Monitoring
Intensive Drainage
Pass/Fail Determination & Report
上位机界面 / 数据追溯
Multi-Model Parameter Recipe Storage with One-Click Recall
Real-Time Display of Pressure, Flow, Temperature, Vacuum Level & Time Curves
Automatic Pass/Fail Determination with NG Latch
Barcode Binding, Historical Query & Access Control
Auto-Generate PDF, Excel or CSV Reports
Supports MES, ERP & Customer Database Interfaces
可选配置
Online Particle Counter
High-Precision Conductivity Meter
Weighing / Filter Membrane Verification Station
Waste Liquid Classification & Recovery
Automatic Chemical Dosing
Inline Connection with Dryer
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